Returns handling systems​

Product & Material Transit

Automated Transportation for Products and Materials

Automated Conveyor Systems

Automated conveyor and material transit systems eliminate manual handling, reduce bottlenecks, and ensure predictable flow across production, inbound, order pick stations, storage, dispatch etc. They can integrate with WMS/WCS, robotics, and automated storage systems for end-to-end efficiency.

Whether the item being handled is a tote bin, poly bag, carton, jiffy bag, pallet etc, there are many possible solutions.  

Product and Material transit
Sortation

Material Transit Automation

CSL will design the solution to suit your products, requirements, building and budget utilising technologies such as:

Automated Conveyor & Material Transit Solutions for Seamless, Safe Flow

Move goods smarter, faster, and with fewer manual touches.
We design, integrate, and support automated conveyor and material transit systems that connect production, storage, and despatch with predictable flow, robust safety, and measurable ROI, scaled to your footprint and future growth.

Product transit conveyors can be used alongside other interfloor solutions such as spiral conveyors and vertical elevators

Challenges

Relying on manual handling in warehouses, manufacturing, or distribution can create major operational challenges. Hand-moving items often causes bottlenecks, slows workflows, and reduces efficiency. Rising labour costs add financial pressure, while human error can result in inaccurate orders, misplaced stock, or delayed deliveries. We can help resolve:

  • Manual movement bottle necks
  • Rising labour costs
  • Error rates
  • Peak season strain
  • Heath and safety risks
  • Irregular product flow

Industry Applications

CSL Automation solutions keep materials moving efficiently across manufacturing, warehousing, and eCommerce operations.

  • Manufacturing: Line-side supply, WIP movement, finished goods transfer.
  • Warehousing & Distribution: Inbound/outbound flow, sortation, accumulation.
  • eCommerce Fulfilment: High-speed order routing, order picking zones, packing integration

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Automating The Movement

By automating the movement of goods within a facility companies will see reductions in labour costs and MHE movements while also keeping a consistent flow.

Product transit conveyors can be used alongside other interfloor solutions such as spiral conveyors and vertical elevators.  

 

Benefits:

  • Efficiency: Continuous flow reduces downtime.
  • Labour Savings: Fewer manual touches, safer operations.
  • Scalability: Modular design for future expansion.
  • Accuracy: Integrated scanning and routing logic.
  • ROI: Typical payback in 12–24 months.

 

Productivity increase of up to...
150 %
Throughout increase of up to
%
Accuracy improvements of up to
45 %

Discuss your automation Project

Thank you for your interest in CSL Automation. As one of the UK’s leading conveyor and automation integrators, we can help design and install a system to help you take your business to the next level. 

 

Start your automation journey today.

Measurable Outcomes

Relying on manual handling in warehouses, manufacturing, or distribution can create major operational challenges. Hand-moving items often causes bottlenecks, slows workflows, and reduces efficiency. Rising labour costs add financial pressure, while human error can result in inaccurate orders, misplaced stock, or delays.

Challenges Include:

  • Manual movement bottle necks
  • Rising labour costs
  • Error rates
  • Peak season strain
  • Heath and safety risks
  • Irregular product flow

Industry Applications

  • Manufacturing: Line-side supply, WIP movement, finished goods transfer.
  • Warehousing & Distribution: Inbound/outbound flow, sortation, accumulation.
  • eCommerce Fulfilment: High-speed order routing, order picking zones, packing integration

Frequently Asked Questions

An automated transport system is any level of automation that can be implemented to transport items from one place to another within a warehouse. This can be achieved through utilising technology such as Autonomous Mobile Robots (AMRs), Automated Guided Vehicles (AGVs) or conveyor belt transportation.

Automated Guided Vehicles (AGVs) transport items without the need for human intervention. This automates the material handling process, allowing for a more efficient workflow, improved safety, and increased productivity.

Transport conveyor systems have predetermined routes that are fixed and cannot be changed without redesigning the whole system. Automated Guided Vehicles (AGVs), however, do not follow a fixed path and can be redirected or take detours, displaying its flexibility. Additionally, if there are any obstructions in the AGV’s path, it can use its sensors to detect the issue and either reroute itself or wait for the obstruction to be moved to carry on its predetermined path.

Belt and modular plastic are versatile for mixed SKUs; roller is ideal for totes and cartons with accumulation. We validate via trials and simulation.

Yes. We implement real‑time destination logic, exception handling, and dashboards. Middleware can be provided where required.

Spiral conveyors, vertical elevators, and compact curves/transfers reduce footprint while maintaining flow.

Preventive programmes covering belts/chains, bearings, sensors, and software health. We offer 24/7 support and remote diagnostics.

Explore our solutions

Automated Returns

Multi-Floor Handling

Order Packing

Order Picking

Pallet Handling

Product Sortation

Product & Material Transit

Stock Replenishment

Discuss your automation project

Please call to arrange a free consultation!