Sectors
Providing end to end automation solutions
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Creating tailored solutions for your sector
CSL Automation supports customers across eCommerce, warehousing, and production environments, delivering automation and conveyor solutions that improve efficiency, accuracy, and throughput. From fast-paced order fulfilment and scalable warehouse operations to reliable, robust systems for manufacturing and factory settings, CSL designs, installs, and maintains solutions tailored to each sector’s operational demands.
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Thank you for your interest in CSL Automation. As one of the UK’s leading conveyor and automation integrators, we can help design and install a system to help you take your business to the next level.
Start your automation journey today.
Explore our solutions
Automated Returns
Multi-Floor Handling
Order Packing
Order Picking
Pallet Handling
Product Sortation
Product & Material Transit
Stock Replenishment
Our Case Studies
Frequently Asked Questions
What is an automation integrator?
An automation integrator is a company that specialises in designing, specifying and installing automated systems within a facility or process. Their role is to make different technologies from various manufactures work together seamlessly to improve efficiency, accuracy, and productivity.
Here’s a breakdown of what they do:
Key Responsibilities
- System Design: Analyse your current operations and future aspirations then create a plan for automation (e.g., conveyors, robotics, packaging machinery, picking technology, WMS/SCADA integration).
- Integration: Connect hardware (machines, conveyors, robots) with software (WMS, ERP, PLCs) so they communicate effectively.
- Customisation: Tailor solutions to your specific workflow, facility, budget, product types, and throughput requirements.
- Testing & Commissioning: Ensure everything works as intended before going live.
- Support & Maintenance: Provide ongoing service, maintenance and upgrades.
How are CSL different from other automation suppliers
- Specialisation in Conveyor-Based Automation
Unlike many general warehouse automation providers that focus heavily on robotics or AS/RS systems, CSL is highly specialised in automated conveyor systems. CSL design, supply, and install tailored conveyor solutions for eCommerce, warehousing, production, and distribution environments. This focus allows CSL to deliver customised, site-specific solutions rather than off-the-shelf systems.
- End-to-End Service
CSL offers a full lifecycle approach:
- Design & Consultation: Systems tailored to your workflows and throughput goals.
- Integration: Solutions that work with existing infrastructure.
- Aftercare: Ongoing maintenance, breakdown support, and system upgrades through the “ConveyorCare” program. This level of continuous support is not always standard among larger automation suppliers, who often focus on initial deployment only.
- Flexibility and Customisation
CSL emphasises custom conveyor systems rather than standardised packages.Integrating technologies like belt conveyors, roller conveyors, spiral conveyors, vertical lifts, and sortation systems from world class manufacturers to meet specific operational needs—ideal for businesses that require multi-floor handling, returns processing, and complex material flows.
- Strong Focus on UK Market and Relationships
CSL has been operating for over 28+ years, building long-term partnerships with major UK organizations. Their approach is relationship-driven, ensuring ongoing collaboration and adaptability as customer needs evolve. Larger global suppliers often prioritize scale over personalized service.
- Integration with Modern Technologies
While CSL specializes in conveyors, they also incorporate automation technologies such as AMRs (Autonomous Mobile Robots), pick-to-light systems, right sized packaging machines, vertical storage systems, validation systems—bridging traditional conveyor systems with modern automation trends
How do automation solutions vary across different sectors?
Automation requirements differ significantly by sector due to variations in product types, throughput demands, operating environments and compliance needs. For example, eCommerce and 3PL operations prioritise speed, accuracy and scalability, while manufacturing environments often focus on robustness, process control and integration with production machinery. At CSL Automation, we design sector-specific solutions that align with each operation’s unique challenges, ensuring optimal performance, reliability and return on investment.
What standards does CSL Automation follow?
CSL Automation operates in line with recognised industry standards to ensure safety, quality and compliance across all projects.
ISO 9001 – Our quality management system ensures consistent delivery, continual improvement and customer satisfaction.
Machinery Directives & Safety Standards – All systems are designed and installed in compliance with applicable UK and EU machinery directives, relevant harmonised standards, and health and safety regulations, ensuring safe operation throughout the system lifecycle
What is the CSL design process?
Our design process begins with a detailed understanding of your operation, challenges and objectives. We then develop a tailored concept using proven technologies, supported by layout design, system calculations and risk assessments. From design through installation and commissioning, our in-house teams work collaboratively to ensure the final solution delivers performance, reliability and long-term value.
Are CSL Automation solutions modular or bespoke?
CSL Automation offers both modular and fully bespoke solutions. Where appropriate, modular designs provide flexibility, scalability and faster deployment. For more complex or specialist applications, we create bespoke systems engineered around your exact requirements. In many cases, solutions combine both approaches to deliver the best balance of performance, adaptability and cost-effectiveness.
How does CSL ensure complete integration with your machinery?
We take a holistic approach to system integration, ensuring our automation works seamlessly with your existing machinery, controls and software. This includes mechanical and electrical compatibility, control system interfacing, data communication and thorough testing during commissioning. Our experienced engineers work closely with your teams and equipment suppliers to ensure smooth integration and minimal disruption to operations.
What is the CSL process from enquiry to deployment and beyond?
- Initial Enquiry & Consultation
- Needs/requirements Assessment: CSL starts by understanding your operational challenges, bottle necks, throughput requirements, space constraints and future growth plans.
- Site Survey: A detailed review of your warehouse layout and workflows.
- Goal Alignment: Define objectives such as reducing manual handling, improving picking speed, or automating order fulfilment.
- Design & Proposal
- Custom Solution Design: CSL creates a tailored conveyor and automation system design utilising 2D and 3D designs and integrating technologies such as belt conveyors, roller conveyors, sortation systems, and mezzanine solutions.
- Simulation & ROI Analysis: CSL provide performance simulations and cost-benefit analysis to validate the design.
- Detailed Proposal: Includes layout drawings, timelines, equipment selection justification and investment breakdown.
- Project Planning & Integration
- Project Management: Dedicated team oversees scheduling, procurement, and coordination.
- Integration: Systems are designed to work with existing infrastructure and software (e.g., WMS, ERP, SCADA).
- Compliance & Safety: Ensures adherence to health and safety standards such as UKCE, Machinery directive, PUWER, Health and Safety at Work Act 1974.
- Installation & Commissioning
- On-Site Installation: Skilled engineers install conveyors, controls, and automation components.
- Testing & Training: Full system testing and live product commissioning followed by operator training to ensure smooth handover.
- Go-Live Support: CSL provides immediate assistance during the transition phase.
- Aftercare & Continuous Support
- ConveyorCare Program: Includes preventive maintenance, breakdown repairs, spare parts, and system upgrades.
- Performance Monitoring: CSL can help optimise throughput and adapt systems as your business grows.
- Future Scalability: Solutions are designed to accommodate expansion and new technologies like AMRs or advanced sortation.
How does Automation save my company money?
- Labour Cost Reduction
- Fewer manual tasks: Automated conveyors, sortation systems, and robotics reduce the need for manual handling and product touch points.
- Lower overtime and seasonal staffing costs: Automation handles peak demand without extra labour.
- Increased Throughput & Efficiency
- Faster processing: Automated systems move goods quicker than manual methods.
- Reduced bottlenecks: Continuous flow minimises downtime and idle time.
- Higher order accuracy: Less rework and fewer returns due to automation precision and accuracy (up to 99.9%).
- Space Optimisation
- Compact designs: Automated systems often use vertical space (e.g., mezzanines, spiral conveyors).
- Better storage density: Optimized layouts reduce warehouse footprint meaning more stock can be stored or a smaller building could be selected.
- Lower Error & Damage Costs
- Consistent handling: Reduces product damage compared to manual handling.
- Improved inventory accuracy: Integration with WMS minimises stock discrepancies.
- Energy & Maintenance Savings
- Smart controls: Systems run only when needed with advanced sleep modes, reducing energy consumption.
- Predictive maintenance: Automation reduces unexpected breakdowns and costly downtime.
- Long-Term ROI
- Scalability: Systems can grow with your business without major redesign.
- Lower cost per unit handled: Over time, automation significantly reduces operational costs.
What project sizes would CSL be able to undertake?
CSL (Conveyor Systems Ltd) can handle a wide range of project sizes, from small modular conveyor installations for less than £50k to large-scale, multi-million-pound turnkey automation projects at £5m+. Here’s a breakdown
- Small to Medium Projects
- Single conveyor modules or simple systems for product transit.
- Modular conveyors integrated with packaging, labelling, or palletizing equipment.
- Ideal for businesses starting automation or upgrading specific processes
- Large, Complex Projects
- Full warehouse or factory automation systems, including:
- Multi-floor conveyor networks with mezzanine integration.
- Sortation systems (high and low speed).
- Order picking and packing automation.
- Pallet handling and interfloor conveying.
- Includes WMS/WCS integration, advanced controls, and data management for logistics.
- Industry Coverage
CSL works across:
- E-commerce & Fulfilment Centres
- Warehousing & Distribution
- Factory Production Lines
- Food, Drink, Pharmaceutical, and Chilled Environments
- Approach
Regardless of size, CSL provides:
- Custom design tailored to your space and throughput needs.
- Full project management from concept to commissioning.
- Aftercare services for maintenance and upgrades
